Thermal Spray Sealant | Nano Ceramic Sealer for Aerospace & Mining

PERFORMANCE DATA

NANO CERAMIC SEALANT — NCS-X7

Thermal Spray Coatings Sealed at the Molecular Level.

Two-part nano ceramic sealant engineered to penetrate and seal the interconnected porosity of metallic and ceramic thermal spray coatings — purpose-built for aerospace, defence, and mining.

POROSITY REDUCTION

0.7%

Sub-micron penetration fills 99.7% of interconnected porosity networks

CORROSION RESISTANCE

+0 hrs

ASTM B117 salt fog testing exceeds 5,000 hours without degradation

BOND STRENGTH

0 MPa

Exceeds ASTM C633 requirements with zero delamination at interface

OPERATING TEMP

0°C

Maintains structural integrity through extreme thermal cycling

From Spray Booth to Service

Every component sealed with nano ceramic sealant starts with precision thermal spray and ends with molecular-level porosity elimination.

Hover or click on images to display more information.

Surface Preparation

+260%

Applied to hydraulic rods, precision shafts, piston sleeves, and rotating equipment where dimensional accuracy and surface integrity are as critical as wear resistance.

5µm dimensional change
Hydraulic fluid compatible
Ground surface finish retained

Precision-coated toroidal housing with matte ceramic finish

Aerospace-grade thermal spray

Surface Preparation

+320%

Sealing plasma and HVOF thermal barrier coatings on turbine housings, compressor casings, and structural aerospace components subjected to extreme thermal cycling and vibration.

TBC top-coat compatible
AS9100 process traceability
Zero outgassing < 10⁻⁶ Torr

Automated KUKA robotic thermal spray cell

consistent coating deposition for critical parts

Surface Preparation

+280%

Sealing HVOF and arc spray coatings on crusher shafts, pump sleeves, conveyor rollers, and hydraulic cylinders against slurry, abrasion, and aggressive chemical exposure.

HVOF WC-Co sealed
pH 2–12 resistance
Abrasive slurry rated

Surface Preparation

+320%

Sealing plasma and HVOF thermal barrier coatings on turbine housings, compressor casings, and structural aerospace components subjected to extreme thermal cycling and vibration.

TBC top-coat compatible
AS9100 process traceability
Zero outgassing < 10⁻⁶ Torr

NANO CERAMIC SEALANT — NCS-X7

Advanced Thermal Spray Sealing Technology

NCS-X7 is a two-part nano ceramic sealant engineered to penetrate and seal microscopic porosity in thermal spray coatings. Designed for extreme environments across aerospace, defence, mining, and energy industries.

✔ Reduces coating porosity up to 99.7%
✔ Extends service life by +300%
✔ Withstands temperatures up to 1200°C
✔ 5000+ hours salt fog resistance

COMPANIES THAT TRUST OUR PRODUCTS

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NANO CERAMIC SEALANT — NCS-X7

Thermal Spray Coatings Sealed at the Molecular Level.

0.7%

+0 hrs

0 MPa

0°C

From Spray Booth to Service

Every component sealed with nano ceramic sealant starts with precision thermal spray and ends with molecular-level porosity elimination.

Hover or click on images to display more information.

Surface Preparation

+260%

Precision-coated toroidal housing with matte ceramic finish

Surface Preparation

+320%

Automated KUKA robotic thermal spray cell

Surface Preparation

+280%

Surface Preparation

+320%

NANO CERAMIC SEALANT — NCS-X7

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